Forming
Catheter Tipping: Magnum
The Magnum provides the most flexible RF architecture on the market, capable of tip forming, flaring, and bonding in R&D or production settings. Our state-of-the-art, precision catheter forming systems produce the highest quality parts with speed and consistency. Achieve flashless tips, smooth bonds, and exacting geometry with virtually all thermo-plastic materials. Produce a wide range of applications – flares, flanges, angular welds, bonds, multi-lumen shape transitions, butt welds, balloon to catheter welds, neck downs, soft-tip fusion, metal-to-tube adhering, sheaths, dilators, radio-opaque, strain relief bonds, swaged metal needle guides, tube-in-tube bonds, etc.
Product Details
Key Features
- Optimized for flexible R&D and prototyping runs.
- Production-ready for dedicated use with multiple product mixes.
- Tailor-engineered to your specific application(s).
- Work with extrusion sizes from 1FR to 34+ FR.
- Industry-leading flexibility with intuitive in-machine editing.
- Store up to 10,000+ recipes.
- Modular “black box” tooling design.
- Powerful solid-state RF generator.
- Generate temperatures up to 650°F.
- Control temperature and force with closed-loop architecture.
- Easily transfer recipes across machines via USB or network.
Safety Features
- CE-compliant with vertical or horizontal light curtain & safety hood enclosure (optional add-on).
- Dual-touch sensors.
- User-specified alarm.
- 3-color indicator light (optional add-on).
- E-stop.
Add-On Options
- Vertical or horizontal light curtain & safety hood enclosure.
- Digital microscope & 10″ LCD screen for inspection.
- Barcode Scanner for Black Box Tooling/Recipe Verification.
- 2-Up Tooling Platform Upgrade (application-dependent).
- 3-color indicator light tower.
- Multi-color light tower.
- Customizable table extensions for front and sides.
- Footrest Plate.
- Automation-ready configuration.
Specs
- RF Induction: 1.2 KW @ 150-400 kHz Solid State
- Motion: Servo motor-driven linear actuator
- Force Control: Closed-loop via force transducer
- Heat Control: Closed-loop PID temperature or generator percent power
- Air Actuation: Recipe-controlled proportional regulator
- Cooling: Air-cooled/recirculating chiller
- Interface: Touchscreen, PC, PLC
- Dimensions: 33.25 x 34.25x 66 in (844.6 x 870.2 x 1,676.4 mm)
- Weight: 300 lbs
- Power: 120/240 VAC, 50/60Hz
- Air: 80-100 PSI