Forming

Catheter Tipping: Magnum

The Magnum provides the most flexible RF architecture on the market, capable of tip forming, flaring, and bonding in R&D or production settings. Our state-of-the-art, precision catheter forming systems produce the highest quality parts with speed and consistency. Achieve flashless tips, smooth bonds, and exacting geometry with virtually all thermo-plastic materials. Produce a wide range of applications – flares, flanges, angular welds, bonds, multi-lumen shape transitions, butt welds, balloon to catheter welds, neck downs, soft-tip fusion, metal-to-tube adhering, sheaths, dilators, radio-opaque, strain relief bonds, swaged metal needle guides, tube-in-tube bonds, etc.

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Product Details

Key Features

  • Optimized for flexible R&D and prototyping runs.
  • Production-ready for dedicated use with multiple product mixes.
  • Tailor-engineered to your specific application(s).
  • Work with extrusion sizes from 1FR to 34+ FR.
  • Industry-leading flexibility with intuitive in-machine editing.
  • Store up to 10,000+ recipes.
  • Modular “black box” tooling design.
  • Powerful solid-state RF generator.
  • Generate temperatures up to 650°F.
  • Control temperature and force with closed-loop architecture.
  • Easily transfer recipes across machines via USB or network.

Safety Features

  • CE-compliant with vertical or horizontal light curtain & safety hood enclosure (optional add-on).
  • Dual-touch sensors.
  • User-specified alarm.
  • 3-color indicator light (optional add-on).
  • E-stop.

Add-On Options

  • Vertical or horizontal light curtain & safety hood enclosure.
  • Digital microscope & 10″ LCD screen for inspection.
  • Barcode Scanner for Black Box Tooling/Recipe Verification.
  • 2-Up Tooling Platform Upgrade (application-dependent).
  • 3-color indicator light tower.
  • Multi-color light tower.
  • Customizable table extensions for front and sides.
  • Footrest Plate.
  • Automation-ready configuration.

Specs

  • RF Induction: 1.2 KW @ 150-400 kHz Solid State
  • Motion: Servo motor-driven linear actuator
  • Force Control: Closed-loop via force transducer
  • Heat Control: Closed-loop PID temperature or generator percent power
  • Air Actuation: Recipe-controlled proportional regulator
  • Cooling: Air-cooled/recirculating chiller
  • Interface: Touchscreen, PC, PLC
  • Dimensions: 33.25 x 34.25x 66 in (844.6 x 870.2 x 1,676.4 mm)
  • Weight: 300 lbs
  • Power: 120/240 VAC, 50/60Hz
  • Air: 80-100 PSI

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