Case Studies
04.03.2022
Machine Upgrades Case Studies Case Studies
Current ProcessSuper-abrasive grinding wheels require faster speeds to run effectively. Main machine spindles can have fixed speeds, limiting their ability to use CBN or Diamond grinding wheels. A fixed speed can cause belt squeal and added stress on the spindle. When the wheel stops, inertia allows it to continue spinning for minutes, especia...
03.10.2022
Catheter Manufacturing Case Studies Case Studies
We are excited to showcase our state-of-the-art catheter manufacturing technologies at MD&M West, April 12-14. Join us at booth #3101 where we will feature our Magnum Tube-Forming Machine, FLEX-Drill Hole-Forming Machine & Automated Robot alongside cutting-edge technologies of our sister companies, SYNEO, EBD, R&D Engineering and Gl...
03.03.2022
Machine Upgrades Case Studies Case Studies
Current ProcessCS1 machines can store up to 100 setups, and PLC controlled SG machines can store up to 30 setups. This limits how many programs can be stored and archived on each machine. Programming and training must be done on the operator screen at the machine reducing availability for production.ChallengesDevelop an effective way to archive...
02.10.2022
Catheter Tipping, Flaring Case Studies Case Studies
Technology is advancing at record-breaking speeds, and processes that worked in the past may not be the most effective today. That’s why at CATHTIP, we dedicate our efforts to providing you with the most efficient and consistent production processes for your new or existing applications (products). Our tipping application expertise and premiu...
02.03.2022
Machine Upgrades Case Studies Case Studies
Current ProcessHydraulic dress cycles require high operator input reducing their efficiency. The traverse rate of the dressing tool is difficult to establish affecting surface quality. Inconsistent dressing of the work wheel reduces machine efficiency and can lead to higher scrap rates.ChallengesDevelop a process to dress the regulating and wor...
01.04.2022
Guidewire Case Studies Case Studies
Recognized for improving process efficiency, reducing scrap rates, and creating safer work environments, Glebar has delivered innovative grinding solutions to guidewire manufacturers for over 50 years. Our newest automated solution process guidewires from the feeder to a finished part in a single operation.Current Process & ChallengesLegacy gri...
12.04.2021
Medical Needle Case Studies Case Studies
Current ProcessBiopsy needle notches are machined using milling, conventional abrasive grinding, or wire EDM.ChallengesExposing the material to high heat can affect the chemistry and mechanical properties of the material requiring manual secondary finishing operations. Setup and production are slow, requiring extensive mechanica...
11.04.2021
Orthopedic Devices Case Studies Case Studies
Current ProcessKirschner wires, also commonly known as K-wires, are ground using a manual OD grinder.ChallengesLow production output, as only one wire can be ground at a time. Changeover between wire diameters is time-consuming, delaying production. Grinding can leave burrs requiring secondary processes to deburr, lengthening pr...
11.01.2021
Catheter Manufacturing Case Studies Case Studies
Happy Thanksgiving! We are thankful for you our loyal customers! This has been a unique year, to say the least, and we want to take a moment to express our appreciation to all of you. We were fortunate to experience minimal disruptions to our operations here in southern Utah, but in navigating the various challenges some of you experienced a f...
10.04.2021
Tube Grinding & Cutoff Case Studies Case Studies
Current ProcessA high-powered laser beam cuts the tubing by melting it leaving a rough edge and slag. Tubes and other parts are typically cut one at a time limiting production rates.ChallengesHeat sensitive applications may limit the use of the laser for cutting. Laser cutting leaves recast and heat-affected zones, affecting the tube’s quality an...
