Machine Upgrades Case Studies

Current Process: Machines that run on outdated operating systems such as Windows XP or Windows 7 are more vulnerable to malware, viruses, and other security issues. Microsoft no longer supports previous versions of Windows making it difficult to fix operating system related issues generating more downtime until a solution is found. Challenge: D...

Current Process Wheel balancing is crucial to achieving a good surface finish on the workpiece and is critical to the spindle bearing life. A technician balances the wheel using an offline, static system manually moving weights. The process is time-consuming, taking 30 to 45 minutes, delaying setup and production. The results are varied and...

Current Process & Challenges: Self-Performing Maintenance and Service Increasingly Costly In the past, it was cost and time-efficient for manufactures to retain maintenance, training, and supply chain management in-house. However, as the labor force ages and retirements surge, it has become evident that there is a significant gap in skills and ...

At Glebar, we are committed to providing state-of-the-art applications and solutions, which means we are always engaged in process development procedures to ensure our equipment meets our customers’ expectations.For example, our customers wanted an easier, more reliable way to check the electrolyte levels of their Tridex ECG Cutoff & Gri...

Current ProcessSuper-abrasive grinding wheels require faster speeds to run effectively. Main machine spindles can have fixed speeds, limiting their ability to use CBN or Diamond grinding wheels. A fixed speed can cause belt squeal and added stress on the spindle. When the wheel stops, inertia allows it to continue spinning for minutes, especia...

Current ProcessCS1 machines can store up to 100 setups, and PLC controlled SG machines can store up to 30 setups. This limits how many programs can be stored and archived on each machine. Programming and training must be done on the operator screen at the machine reducing availability for production.ChallengesDevelop an effective way to archive...

Current ProcessHydraulic dress cycles require high operator input reducing their efficiency. The traverse rate of the dressing tool is difficult to establish affecting surface quality. Inconsistent dressing of the work wheel reduces machine efficiency and can lead to higher scrap rates.ChallengesDevelop a process to dress the regulating and wor...

Current Process:Narrow work wheels prevent generating tapers over 4″ requiring multiple setups to generate the shape. Highly skilled technicians are required to ensure proper setup. Upper and lower slides are strapped, preventing the regulating wheel and work rest blade from being adjusted independently. Wheel dressing is applied manually, wh...

The DM-9CNC Wheel Dressing Machine allows a grinding wheel to be contour dressed offline using a fully programmable single diamond or rotary diamond roll. Having the ability to dress wheels offline allows the wheels to be ready for production, reducing setup time and improving machine efficiency.Current Process:The wheel is dressed on the grinding ...