Orthopedic Devices Case Studies

ChallengeCreate a customized solution capable of grinding two mating metal components with a tight clearance between surfaces.Reduce the time and number of parts required for setup and in-process quality checks.Design a system to better measure the complex, high-tolerance shaver head, which is challenging to measure with conventional gauging system...
Challenges-Grinding Kirschner wires, or K-wires, using a manual OD grinder poses challenges that directly impact production efficiency.-The slow output of grinding one wire at a time, lengthy changeovers between wire diameters, and the need for additional deburring processes all contribute to delays in production, hindering over...
ChallengeThe operator would manually feed the stainless steel orthopedic pins into the centerless grinder then manually clean and gauge each pin. Manual input and adjustment were required during the process to ensure quality.Increase process throughput and quality production by integrating automation. Produce a part every 13 sec...