Case Studies Archives

Glebar Customer Care Provides Training and Support, Returning Focus to Making Parts

06.03.2022 Machine Upgrades Case Studies Case Studies

Current Process & Challenges: Self-Performing Maintenance and Service Increasingly Costly In the past, it was cost and time-efficient for manufactures to retain maintenance, training, and supply chain management in-house. However, as the labor force ages and retirements surge, it has become evident that there is a significant gap in skills and ...

SPOTLIGHT ON: EXPANDED OFFERINGS & HIGH DEMAND

05.10.2022 Case Studies

The neurovascular and cardiovascular catheter markets have exploded, and with that we are seeing an increased need for our best-in-class catheter tipping and hole-forming solutions. At CATHTIP, we encourage our customers to get ahead of the longer lead times by placing their orders early and preplanning for the customization of their solutions....

Enhanced Sensors Reduce Reliance on Operators to Measure Electrolyte Efficiency

05.03.2022 Machine Upgrades Case Studies Case Studies

At Glebar, we are committed to providing state-of-the-art applications and solutions, which means we are always engaged in process development procedures to ensure our equipment meets our customers’ expectations.For example, our customers wanted an easier, more reliable way to check the electrolyte levels of their Tridex ECG Cutoff & Gri...

SPOTLIGHT ON: MICRO FLARING & SPECIALTY MANUFACTURING SERVICES

04.10.2022 Catheter Tipping, Flaring Case Studies Case Studies

CATHTIP Your source for Specialty Manufacturing and leading edge drills with flow through technology. We understand that sourcing capital equipment may not be a viable option for proof of concept and low volume runs. At CATHTIP, our dedicated experts understand the criticality and technical constraints of your products and are ready to assist ...

Increase Uptime by Controlling Work Wheel Speed to Effectively Utilize Super-Abrasive Wheels | GT-9AC

04.03.2022 Machine Upgrades Case Studies Case Studies

Current ProcessSuper-abrasive grinding wheels require faster speeds to run effectively. Main machine spindles can have fixed speeds, limiting their ability to use CBN or Diamond grinding wheels. A fixed speed can cause belt squeal and added stress on the spindle. When the wheel stops, inertia allows it to continue spinning for minutes, especia...

SPOTLIGHT ON: MD&M WEST 2022

03.10.2022 Catheter Manufacturing Case Studies Case Studies

We are excited to showcase our state-of-the-art catheter manufacturing technologies at MD&M West, April 12-14. Join us at booth #3101 where we will feature our Magnum Tube-Forming Machine, FLEX-Drill Hole-Forming Machine & Automated Robot alongside cutting-edge technologies of our sister companies, SYNEO, EBD, R&D Engineering and Gl...

Increase Memory for Programming with Companion Software from Tridex Technology | CS1-EA

03.03.2022 Machine Upgrades Case Studies Case Studies

Current ProcessCS1 machines can store up to 100 setups, and PLC controlled SG machines can store up to 30 setups. This limits how many programs can be stored and archived on each machine. Programming and training must be done on the operator screen at the machine reducing availability for production.ChallengesDevelop an effective way to archive...

SPOTLIGHT ON: FLARING PROCESS

02.10.2022 Catheter Tipping, Flaring Case Studies Case Studies

Technology is advancing at record-breaking speeds, and processes that worked in the past may not be the most effective today. That’s why at CATHTIP, we dedicate our efforts to providing you with the most efficient and consistent production processes for your new or existing applications (products). Our tipping application expertise and premiu...

Improving operator and machine efficiencies through automatic work wheel dressing | TF-9DHD

02.03.2022 Machine Upgrades Case Studies Case Studies

Current ProcessHydraulic dress cycles require high operator input reducing their efficiency. The traverse rate of the dressing tool is difficult to establish affecting surface quality. Inconsistent dressing of the work wheel reduces machine efficiency and can lead to higher scrap rates.ChallengesDevelop a process to dress the regulating and wor...

Fully Automated Medical Guidewire Grinder Increases Throughput and Improves Efficiency

01.04.2022 Guidewire Case Studies Case Studies

Recognized for improving process efficiency, reducing scrap rates, and creating safer work environments, Glebar has delivered innovative grinding solutions to guidewire manufacturers for over 50 years. Our newest automated solution process guidewires from the feeder to a finished part in a single operation.Current Process & ChallengesLegacy gri...

Burr-free Electrochemical Grinders Reduce Production Times for Notch Cuts on Biopsy Needles | SG-1645, SG-2060

12.04.2021 Medical Needle Case Studies Case Studies

Current ProcessBiopsy needle notches are machined using milling, conventional abrasive grinding, or wire EDM.ChallengesExposing the material to high heat can affect the chemistry and mechanical properties of the material requiring manual secondary finishing operations. Setup and production are slow, requiring extensive mechanica...

Electrochemical Grinding Allows for Bulk, Burr-Free Point Grinding of Orthopedic Wires and Pins | PGS-100

11.04.2021 Orthopedic Devices Case Studies Case Studies

Current ProcessKirschner wires, also commonly known as K-wires, are ground using a manual OD grinder.ChallengesLow production output, as only one wire can be ground at a time. Changeover between wire diameters is time-consuming, delaying production. Grinding can leave burrs requiring secondary processes to deburr, lengthening pr...

CATHTIP now a sister company to SYNEO Company

11.01.2021 Catheter Manufacturing Case Studies Case Studies

Happy Thanksgiving! We are thankful for you our loyal customers! This has been a unique year, to say the least, and we want to take a moment to express our appreciation to all of you. We were fortunate to experience minimal disruptions to our operations here in southern Utah, but in navigating the various challenges some of you experienced a f...

Electrochemical Cutting and Grinding Provides Faster Cuts and Greater Accuracy Than Laser Cutting | CS1-E

10.04.2021 Tube Grinding & Cutoff Case Studies Case Studies

Current ProcessA high-powered laser beam cuts the tubing by melting it leaving a rough edge and slag. Tubes and other parts are typically cut one at a time limiting production rates.ChallengesHeat sensitive applications may limit the use of the laser for cutting. Laser cutting leaves recast and heat-affected zones, affecting the tube’s quality an...

Automotive Fastener | GT-610

09.05.2021 Fastener Grinding Case Studies Case Studies

Challenge: A tier one automotive fastener supplier needed to grind bolts for a major automotive company automatically at high volume, with a high degree of precision.The customer’s existing process was outsourced and was running one part at a time, resulting in a higher cost for our customer.In addition, quality and consistenc...

Wider Work Wheel and Independent Slides Improve Production Output and Setup Accuracy | TF-9D

09.04.2021 Machine Upgrades Case Studies Case Studies

Current Process:Narrow work wheels prevent generating tapers over 4″ requiring multiple setups to generate the shape. Highly skilled technicians are required to ensure proper setup. Upper and lower slides are strapped, preventing the regulating wheel and work rest blade from being adjusted independently. Wheel dressing is applied manually, wh...

Case Studies