Burr-Free Cutoff Technologies
MMT provides advanced burr-free cutoff technologies that offer a faster, more cost-effective alternative to traditional cutting methods for medical device, aerospace, automotive, and industrial manufacturing applications.
Burr-free cutoff uses electrochemical grinding (ECG) to deliver precise, low-force cuts without burrs, heat-affected zones, or work hardening. It virtually eliminates the need for deburring and secondary corrective operations while reducing scrap. ECG can cut almost all metals burr-free, including stainless steel, nickel alloys, and Nitinol, making it particularly well-suited for medical tubing and wire applications. The process cuts at low temperatures with no metallurgical damage, delivering consistent part quality and long wheel life across high-production environments.
With flexible automation and integration capabilities, our burr-free cutoff solutions support lights-out machining, quick changeovers, and seamless production integration to increase throughput across both low- and high-volume environments.
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Some of our common applications include:
- Medical Device Tubing & Components: hypodermic needles, catheters, guidewires, and flexible or perforated tubing
- Industrial & Specialty Tubing: aircraft fuel and oil lines, heat exchanger tubing, ultra-high purity gas delivery, chromatography, and capillary tubing
- Aerospace Components: aircraft nut channel and complex aerospace tubing applications
- Form & Complex Geometries: complex extruded shapes and precision form cutting
- Automotive Applications: automotive tubing and related components
- Advanced & Specialty Materials: zirconium, nuclear, and other high-performance material applications
Our Equipment
Tridex CS1-E
The Tridex CS1-E cuts multiple bars or tubes per cycle with completely burr-free results, virtually eliminating deburring, secondary operations, and scrap.
MCS-12
Designed for trim cuts after bending and small-batch applications, the Tridex MCS-12 delivers burr-free cuts across almost all metals, virtually eliminating deburring and secondary operations while reducing scrap.
CS1-EA
The CS1-EA is a hybrid ECG and precision abrasive cutoff machine, combining both cutting methods in one compact design for maximum flexibility across almost all metals and applications.
End-to-End Service Coverage. MMT’s TotalCare program transforms service into a strategic advantage.
By combining deep technical expertise with hands-on support it helps medical device manufacturers stay ahead of production challenges. Around-the-clock access, ongoing training, proactive maintenance, and smart inventory management keep operations running without delay.
