Case Studies Archives

Achieving Grinding Efficiencies through Glebar’s Customized Solutions | GT-610 CNC & P4200

06.26.2025 Grinding Glebar Inspection Tube Grinding & Cutoff Case Studies Grinding Technologies Orthopedic Devices Case Studies Case Studies

ChallengeCreate a customized solution capable of grinding two mating metal components with a tight clearance between surfaces.Reduce the time and number of parts required for setup and in-process quality checks.Design a system to better measure the complex, high-tolerance shaver head, which is challenging to measure with conventional gauging system...

RVG 10 Electrochemical Rotary Vertical Grinder

06.05.2024 Electrochemical Grinding Brands Glebar Fastener Grinding Case Studies Grinding Technologies Tridex

New Product! The Tridex RVG-10 Electrochemical Rotary Vertical Grinder is specifically designed for grinding the inside and outside of stepped honeycomb diameters of aircraft engine components. Engineered with heavy-duty cast iron components, precision preloaded linear guides and ball screws, and a comprehensive Mitsubishi M80 CNC system, i...

Micro Centerless Grinding & Burr-Free Electrochemical Cut Off

03.27.2024 Electrochemical Cutoff Grinding Glebar Guidewire Guidewire deburring Grinding Technologies Case Studies

Micro Centerless Grinding Solutions LEARN MORE Applications Library LEARN MORE Burr-Free ECG Cutoff Solutions LEARN MORE ...

Diamond Point

01.26.2024 Electrochemical Grinding Medical Device Case Studies Medical Needle Case Studies Tridex Case Studies

ChallengeConverted OD grinders with custom tooling and soft grinding wheels all of which wear at a high rate. Setup and changeover time is significant and requires extensive mechanical adjustments. Parts, in most cases, must be taped for handling requiring additional steps in the production process. Primary cut leaves a large ID...

Back Bevel

01.26.2024 Electrochemical Grinding Medical Needle Case Studies Tridex Case Studies

Menghini

01.26.2024 Electrochemical Grinding Glebar Medical Device Case Studies Medical Needle Case Studies Tridex Case Studies

Hydrostatic Burst Tester

12.15.2023 Automation Technologies Somex Case Studies

The Somex Automation High-Pressure Hydrostatic Burst Tester is a standalone unit using the hydrostatic principle, capable of generating test pressures in excess of 70 bar and burst testing a wide range of products. Versions with air or other pressure media instead of water can be provided. Key FeaturesVersions w...

Hot-Flo Heat Box

12.15.2023 Bonding Bonding Automation Technologies Balloon Manufacturing Catheter Manufacturing Somex Case Studies

The Somex Automation Hot-Flo Heat Box is a benchtop Catheter Hot Air Nozzle System. The Heat Box features a digital readout of airflow, a ready lamp for temperature and airflow, and options for Enhanced Control & Monitoring of process parameters. It is available in two configurations: Compact and Umbilical. ...

MCS-12 Single Axis Burr-Free ECG Cutoff Machine

08.30.2023 Electrochemical Cutoff Tube Grinding & Cutoff Case Studies Grinding Technologies Tridex

The Tridex MCS-12 Single Axis Burr Free Electrochemical (ECG) Cutoff Machine features completely burr-free cutting, virtually eliminating the need for deburring or other corrective secondary operations and reducing scrap. Almost all metals can be cut burr-free with ECG making it an attractive option for cutting medical, aeros...

CS1-EA: Hybrid Burr-Free and Precision Abrasive Cutoff Machine

08.30.2023 Electrochemical Cutoff Tube Grinding & Cutoff Case Studies Grinding Technologies Tridex

The Tridex CS1-EA Hybrid Burr-Free Electrochemical (ECG) & Precision Abrasive Cutoff Machine combines the best of the CS1-A Precision Abrasive and CS1-E Electrochemical Cutoff machines into one robust and compact design. The hybrid design provides flexibility depending on the part being cut. Metal tubes and...

Increase Productivity by Cutting Zirconium Tubes with ECG | CS1-E

02.23.2023 Tube Grinding & Cutoff Case Studies Case Studies

Current ProcessZirconium tubes are cut one at a time using carbide tools on a lathe. A lathe cutoff leaves burrs requiring deburring to achieve a smooth surface finish. Carbide tooling wears quickly when cutting zirconium and is expensive. ChallengesDeliver a cost-effective process to cut zirconium tubes which reduces the numbe...

Thrufeeding bar stock and tubing | GT-610

02.23.2023 Tube Grinding & Cutoff Case Studies Case Studies

Challenge: The customer was outsourcing grinding of components and came to Glebar looking for a way to reduce lead times on parts, reduce costs, and bring grinding capability in-house.Original challenge was to thrufeed 1-½” diameter, 15’ aluminum tubes removing 0.003”-0.006” per pass. The second requirement was for the ...

Alumina (Ceramic) Spacers | DD-7

02.23.2023 Tube Grinding & Cutoff Case Studies Case Studies

Challenge: To accurately grind alumina spacers used in nuclear power plant control rods. The length of the components are extremely critical to the efficiency of the fuel rod. The components need to be processed at a high rate and length verified for all parts.SolutionA DD-7 double disc grinder was configured with 0.1 micron cl...

Arthroscopic Shavers (Inner Tube | GT-610 CNC)

01.27.2023 Medical Device Case Studies Case Studies

Challenge:-Create a customized solution capable of grinding two mating metal components with a tight clearance between surfaces.-Adhere to manufacturing requirements for a powered arthroscopic shaver for use in orthopedic joint surgery.SolutionUtilizing MMT’s Glebar GT-610 CNC High Precision Automated Infeed/Thrufeed Centerles...

Guidewires (Cycle Time Reduction | CAM.2)

08.04.2022 Case Studies Guidewire Case Studies

Challenge: Cycle time reduction and a sharp corner needed for a medical guidewireSolutionThe CAM.2 machine has several modes of operation configurable for different shaped guidewire geometries. In this case, combination of the modes were utilized to successfully grind this part. In the first mode, a profiled grinding wheel is employed to maxi...

Secure Legacy Machines by Upgrading to Windows 10 | GT-9AC

08.03.2022 Case Studies Machine Upgrades Case Studies

Current Process: Machines that run on outdated operating systems such as Windows XP or Windows 7 are more vulnerable to malware, viruses, and other security issues. Microsoft no longer supports previous versions of Windows making it difficult to fix operating system related issues generating more downtime until a solution is found. Challenge: D...

Reducing Variability from Manual Work Wheel Balancing | GT-9AC

07.03.2022 Case Studies Machine Upgrades Case Studies

Current Process Wheel balancing is crucial to achieving a good surface finish on the workpiece and is critical to the spindle bearing life. A technician balances the wheel using an offline, static system manually moving weights. The process is time-consuming, taking 30 to 45 minutes, delaying setup and production. The results are varied and...

Glebar Customer Care Provides Training and Support, Returning Focus to Making Parts

06.03.2022 Case Studies Machine Upgrades Case Studies

Current Process & Challenges: Self-Performing Maintenance and Service Increasingly Costly In the past, it was cost and time-efficient for manufactures to retain maintenance, training, and supply chain management in-house. However, as the labor force ages and retirements surge, it has become evident that there is a significant gap in skills and ...

SPOTLIGHT ON: EXPANDED OFFERINGS & HIGH DEMAND

05.10.2022 Case Studies

The neurovascular and cardiovascular catheter markets have exploded, and with that we are seeing an increased need for our best-in-class catheter tipping and hole-forming solutions. At CATHTIP, we encourage our customers to get ahead of the longer lead times by placing their orders early and preplanning for the customization of their solutions....

Enhanced Sensors Reduce Reliance on Operators to Measure Electrolyte Efficiency

05.03.2022 Case Studies Machine Upgrades Case Studies

At Glebar, we are committed to providing state-of-the-art applications and solutions, which means we are always engaged in process development procedures to ensure our equipment meets our customers’ expectations.For example, our customers wanted an easier, more reliable way to check the electrolyte levels of their Tridex ECG Cutoff & Gri...

SPOTLIGHT ON: MICRO FLARING & SPECIALTY MANUFACTURING SERVICES

04.10.2022 Catheter Tipping, Flaring Case Studies Case Studies

CATHTIP Your source for Specialty Manufacturing and leading edge drills with flow through technology.We understand that sourcing capital equipment may not be a viable option for proof of concept and low volume runs. At CATHTIP, our dedicated experts understand the criticality and technical constraints of your products and are ready to assist yo...

Increase Uptime by Controlling Work Wheel Speed to Effectively Utilize Super-Abrasive Wheels | GT-9AC

04.03.2022 Case Studies Machine Upgrades Case Studies

Current ProcessSuper-abrasive grinding wheels require faster speeds to run effectively. Main machine spindles can have fixed speeds, limiting their ability to use CBN or Diamond grinding wheels. A fixed speed can cause belt squeal and added stress on the spindle. When the wheel stops, inertia allows it to continue spinning for minutes, especia...

SPOTLIGHT ON: MD&M WEST 2022

03.10.2022 Catheter Manufacturing Case Studies Case Studies

We are excited to showcase our state-of-the-art catheter manufacturing technologies at MD&M West, April 12-14. Join us at booth #3101 where we will feature our Magnum Tube-Forming Machine, FLEX-Drill Hole-Forming Machine & Automated Robot alongside cutting-edge technologies of our sister companies, SYNEO, EBD, R&D Engineering and Gl...

Increase Memory for Programming with Companion Software from Tridex Technology | CS1-EA

03.03.2022 Case Studies Machine Upgrades Case Studies

Current ProcessCS1 machines can store up to 100 setups, and PLC controlled SG machines can store up to 30 setups. This limits how many programs can be stored and archived on each machine. Programming and training must be done on the operator screen at the machine reducing availability for production.ChallengesDevelop an effective way to archive...

SPOTLIGHT ON: FLARING PROCESS

02.10.2022 Catheter Tipping, Flaring Case Studies Case Studies

Technology is advancing at record-breaking speeds, and processes that worked in the past may not be the most effective today. That’s why at CATHTIP, we dedicate our efforts to providing you with the most efficient and consistent production processes for your new or existing applications (products). Our tipping application expertise and premiu...

Improving operator and machine efficiencies through automatic work wheel dressing | TF-9DHD

02.03.2022 Case Studies Machine Upgrades Case Studies

Current ProcessHydraulic dress cycles require high operator input reducing their efficiency. The traverse rate of the dressing tool is difficult to establish affecting surface quality. Inconsistent dressing of the work wheel reduces machine efficiency and can lead to higher scrap rates.ChallengesDevelop a process to dress the regulating and wor...

Fully Automated Medical Guidewire Grinder Increases Throughput and Improves Efficiency

01.04.2022 Case Studies Guidewire Case Studies

Recognized for improving process efficiency, reducing scrap rates, and creating safer work environments, Glebar has delivered innovative grinding solutions to guidewire manufacturers for over 50 years. Our newest automated solution process guidewires from the feeder to a finished part in a single operation.Current Process & ChallengesLegacy gri...

Burr-free Electrochemical Grinders Reduce Production Times for Notch Cuts on Biopsy Needles | SG-1645, SG-2060

12.04.2021 Medical Needle Case Studies Case Studies

Current ProcessBiopsy needle notches are machined using milling, conventional abrasive grinding, or wire EDM.ChallengesExposing the material to high heat can affect the chemistry and mechanical properties of the material requiring manual secondary finishing operations. Setup and production are slow, requiring extensive mechanica...

Electrochemical Grinding Allows for Bulk, Burr-Free Point Grinding of Orthopedic Wires and Pins | PGS-100

11.04.2021 Orthopedic Devices Case Studies Case Studies

Challenges-Grinding Kirschner wires, or K-wires, using a manual OD grinder poses challenges that directly impact production efficiency.-The slow output of grinding one wire at a time, lengthy changeovers between wire diameters, and the need for additional deburring processes all contribute to delays in production, hindering over...

CATHTIP now a sister company to SYNEO Company

11.01.2021 Catheter Manufacturing Case Studies Case Studies

Happy Thanksgiving! We are thankful for you our loyal customers! This has been a unique year, to say the least, and we want to take a moment to express our appreciation to all of you. We were fortunate to experience minimal disruptions to our operations here in southern Utah, but in navigating the various challenges some of you experienced a f...

Electrochemical Cutting and Grinding Provides Faster Cuts and Greater Accuracy Than Laser Cutting | CS1-E

10.04.2021 Tube Grinding & Cutoff Case Studies Case Studies

Current ProcessA high-powered laser beam cuts the tubing by melting it leaving a rough edge and slag. Tubes and other parts are typically cut one at a time limiting production rates.ChallengesHeat sensitive applications may limit the use of the laser for cutting. Laser cutting leaves recast and heat-affected zones, affecting the tube’s quality an...

Automotive Fastener | GT-610

09.05.2021 Fastener Grinding Case Studies Case Studies

Challenge: A tier one automotive fastener supplier needed to grind bolts for a major automotive company automatically at high volume, with a high degree of precision.The customer’s existing process was outsourced and was running one part at a time, resulting in a higher cost for our customer.In addition, quality and consistenc...

Wider Work Wheel and Independent Slides Improve Production Output and Setup Accuracy | TF-9D

09.04.2021 Case Studies Machine Upgrades Case Studies

Current Process:Narrow work wheels prevent generating tapers over 4″ requiring multiple setups to generate the shape. Highly skilled technicians are required to ensure proper setup. Upper and lower slides are strapped, preventing the regulating wheel and work rest blade from being adjusted independently. Wheel dressing is applied manually, wh...

Needle Point Grinding using ECG | PGS-100

08.04.2021 Medical Needle Case Studies Case Studies

Irregular Shapes – Bulb Tipping Process

08.03.2021 Catheter Tipping, Flaring Case Studies Case Studies

SPOTLIGHT ON: IRREGULAR-SHAPED TIPPING You are NOT limited by simple tapers on our Magnum & Quantum tipping machines. Your irregular-shaped tips can be proven out, improved, & developed for production with our expert team of tool designers, quality machines, & dedicated application engineers. From simple split dies to highly-cu...

Benefits of ECG: Electrochemical Grinding | CS1-E

07.04.2021 General Case Studies Case Studies

ChallengeParts are cut using abrasive cutting saws, conventional abrasive grinding, wire EDM or laser cutting; slow processes resulting in long cycle times. Potential to expose material to high heat leading to heat affected zones, recast, and slag. Requires secondary process to deburr parts and remove any surface debris which reduces productivi...

Tipping, Flaring, Bonding Categories

07.01.2021 Catheter Tipping, Flaring & Bonding Case Studies Case Studies

SPOTLIGHT ON: Tipping, Bonding, FlaringOur Magnum and Quantum RF tube-forming machines are designed to produce a variety of tube forming configurations, including tipping, bonding, flaring, with a simple tooling change using our signature “black box” tooling set. Streamline production with our Quantum or Magnum RF tube-forming machine. Wat...

Burr-Free Electrochemical Grinding of Arthroscopic Shaver Teeth | SG-2060

06.04.2021 Medical Device Case Studies Case Studies

ChallengeThe arthroscopic shaver teeth are commonly produced by conventional abrasive grinding, wire EDM, or laser cutting; slow processes resulting in long cycle times. EDM and laser cutting burn away the metal at high temperatures leaving changes to the metal surface including a heat affected zone, recast, and slag. Laser cutt...

Closed Loop Control on your Magnum

06.01.2021 Catheter Tipping, Flaring Case Studies Case Studies

SPOTLIGHT ON: Closed Loop Feedback & Control for Tube-Forming CATHTIP Magnum RF tipping machines can utilize any of the built-in closed loop control features for force, temperature, or current – allowing razor-accurate tube-forming from delicate R&D batches to robust high-volume runners. Some of the Magnum’s premium components a...

Radio Frequency Pigtail Curling

05.04.2021 Catheter Tipping, Flaring Case Studies Case Studies

SPOTLIGHT ON: Pigtail Curling Process on RF Tipping Machines CATHTIP Radio Frequency tipping machines utilize precise closed-loop temperature control, allowing equal accuracy whether modifying delicate, thin-walled material or robust thick-walled material. The Magnum and Quantum tipping machines are capable of manufacturing complex tip conf...

Burr-Free Cutting of Steel Tubes | CS1-E

05.04.2021 Tube Grinding & Cutoff Case Studies Case Studies

ChallengeTubes are cut one at a time using a standard abrasive cutting saw which leaves burrs. Requires secondary process of wire brushing and tumbling to deburr tubes and remove any debris. Older machines have poor accuracy and outdated safety features. Debris from abrasive cuts cause frequent maintenance issues.Design a process that can cut m...

Manual Orthopedic Pin Manufacturing Process Converted to Automated with 100% QC | GT-610

04.04.2021 Glebar Medical Device Case Studies Orthopedic Devices Case Studies Case Studies

ChallengeThe operator would manually feed the stainless steel orthopedic pins into the centerless grinder then manually clean and gauge each pin. Manual input and adjustment were required during the process to ensure quality.Increase process throughput and quality production by integrating automation. Produce a part every 13 sec...

Full Radius Tipping & Multi-Hole-Drilling

04.01.2021 Catheter Hole Forming, Punching Case Studies Case Studies

SPOTLIGHT ON: Integrated Tipping and Hole Drilling Solutions Power: CATHTIP RF tipping generators can generate enough heat to form the largest catheter tubes you need.Control: Experience the tightest resolution of heat control for even the smallest catheter.Customization: We work towards the solution you need. Watch our custom long shaft...

Manual machine grinding steel tubes for the medical industry replaced with a CE Certified micro grinder | TF-9DHD

03.04.2021 Tube Grinding & Cutoff Case Studies Case Studies

ChallengeNumerous manufacturers around the world find themselves with legacy equipment incapable of meeting the changing environmental and safety standards recommended by regulatory standards. The customer in this case was operating an outdated grinding system lacking mist control with minimal safety features.Maintain CE safety...

Elongated Shaft Hole-Drilling & Skiving

03.01.2021 Catheter Hole Forming, Punching Case Studies Case Studies

Unique applications may require unique solutions. Lean on our 25+ years of catheter manufacturing expertise to help engineer repeatable solutions and improve product quality, rate of production, & supplementary services. Have you run into similar challenges like the ones listed below? Watch how we solved these hurdles in this brand-new appl...

Wider Work Wheel Grinds 6ft Nitinol Tubes in 1 Pass | TF-9DHD

02.04.2021 Tube Grinding & Cutoff Case Studies Case Studies

Current Process:A legacy thrufeed centerless grinder with a narrow work wheel is used. Multiple passes to grind the Nitinol tubes to size are required. Highly skilled technicians are necessary to ensure proper setup.Challenges: Long cycle time limits output per shift. Multiple passes can reduce the quality of the tubes. Shorter...

Endotracheal Tube Tipping

02.01.2021 Catheter Tipping, Flaring Case Studies Case Studies

Does increased production sound interesting? In addition to flashless tipping, clean hole-drilling & higher yield of quality parts, we offer extensive customization of our tooling platform to meet your production needs and grow output.SPOTLIGHT ON: 2-Up RF Forming Operations. One machine – potentially double the output. Learn more today!h...

Stainless Steel Bone Pins | GT-610 CNC

01.04.2021 Medical Device Case Studies Case Studies

Challenge: The customer is looking for a turnkey, one-operation automated process allowing a single-pass solution for Stainless Steel Bone Pins, for example.SolutionAble to hold extreme tolerances and fitted with a six-axis robot, cleaning, drying, and gauging stations, Glebar’s automated GT-610 CNC Infeed/Thrufeed High Precis...

Flex-Drill Power Feed

01.01.2021 Cathtip Catheter Hole Forming/Punching Catheter Hole Forming, Punching Case Studies Category 1 Case Studies

We are available to assist you with your projects from proof-of-concept to production. We continue to hear from you and innovation and acquisition are one result. We’d like to welcome Engineering By Design to the new SYNEO team. EBD expands our offerings with precision coil winding equipment, catheter laminators and reflow machines, an...

Arthroscopic Shavers (Outer Sleeve | GT-610 )

12.04.2020 Medical Device Case Studies Case Studies

Challenge: To grind two mating metal components, with a tight clearance requirement between their surfaces, to create a powered arthroscopic shaver used in orthopaedic joint surgeries.SolutionIn this application, two tubes are assembled, with as minimum a gap between the two parts as possible ‐sometimes as small as 0.0005” ...

Spinal Cord Stimulation Devices | TF-9DHD

11.04.2020 Medical Device Case Studies Case Studies

Challenge: To size implantable spinal cord stimulation devices that deliver precise doses of electricity to targeted nerve sites for patients suffering from chronic back problems. The device is long and flexible, which made it difficult to handle. It is also constructed of dissimilar materials of varying diameters, from metal c...

Automated CNC Centerless Grinder Provides Continuous Operation, Increases Thruput For Grinding Asthma Inhaler Pins | GT-610 CNC

10.04.2020 Medical Device Case Studies Case Studies

Asthma inhalers are comprised of a medicine canister fitting inside a plastic sleeve. When the patient pushes the canister, the stem, a small metal pin, releases an actuator inside the sleeve allowing the medication to be released and inhaled by the patient. The stem must mate properly with the actuator to ensure the medication is d...

Catheter Skiving Slotting Video

10.01.2020 Catheter Hole Forming, Punching Case Studies Case Studies

Let us introduce you to something new for your R&D or clean room repertoire: the CATHTIP Skive Capsule (patent pending). Slotting or skiving your catheter tubing just got easier. Precision cuts with clean and smooth edges is just what you expect from us – and exactly what this equipment delivers. Get a sneak peek in this teaser v...

Biomedical PE/CT Scan Pellets | GT-610

09.04.2020 Medical Device Case Studies Case Studies

Challenge: To thrufeed grind ceramic pellets, which are used to manufacture radiopharmaceuticals (radiotracers) used in CT scans. The pellet count had to be tracked through the machine and the customer needed to measure a set frequency of parts that would be programmable. In addition to accounting for all the components, the ma...

RF Catheter Tipping

09.01.2020 Catheter Tipping, Flaring Case Studies Case Studies

Your projects are in capable hands at CATHTIP. The teams creating your proof-of-concept catheter parts, prototypes and development processes are intimately acquainted with the best, most versatile, powerful machines on the market. CATHTIP catheter tipping equipment employs Radio Frequency (RF) induction as a means of heating a forming die. So, what...

Surgical Tubing | GT-610

08.04.2020 Tube Grinding & Cutoff Case Studies Case Studies

Challenge: To size thin walled tubing used for surgical instruments insuring a mirror-like 3Ra finish.SolutionUsing the GT-610 machine and leveraging the 8-5/8” wide grinding wheel, we were able to use 3 grinding wheel segments with progressively finer grit where the first segment would remove the material by roughing it, th...

CATHTIP Equipment Add-Ons

08.04.2020 Catheter Manufacturing Case Studies Case Studies

We love helping our customers! From flashless catheter tipping, to burr-free hole forming, our equipment produces the consistent, quality parts you need. Whether your project is manufactured in your cleanroom or CATHTIP’s, our engineers and skilled technicians set you up for success. Would your project benefit from added functions? Le...

Trocar Points | CAM.2

07.04.2020 Medical Needle Case Studies Case Studies

Challenge: To process trocar points automatically where small lot sizes require frequent equipment changeover.SolutionUsing the CAM.2 machine with full axis control on rotation and infeed of a part, a trocar point can be ground on the machine continuously. Using an inline cutter, the machine can grind the trocar points and cut ...

Guidewires (Process Efficiency | CAM.2)

06.04.2020 Case Studies Guidewire Case Studies

Challenge: To eliminate additional processes in the production of guidewires. The conventional process uses several machines to profile a shape in an interventional guidewire.SolutionGlebar eliminated pre- and post- processes by incorporating them on a CAM.2 machine in one operation. Wire can be supplied in cut form or can be l...

NEW! Flex-Drill for Catheter Holes

06.01.2020 Catheter Hole Forming, Punching Case Studies

We’ve been encouraged to see our customers thriving and busy with so many new developments – thank you for letting us be a part of your success. Speaking of new developments, this month we are introducing a new resource! The Flex-Drill is the most flexible, cost-effective option for hole forming in catheter prototypes and early developmen...

Guidewires (Rapid Changeover | GT-9AC)

05.04.2020 Case Studies Guidewire Case Studies

Challenge: A Medical device customer needed to rapidly changeover between a family of Nitinol guidewires having various lengths and geometries. Since the geometry of the components varied in length, the customer needed to change tooling over frequently, a process that can take up to 4 hours. Also, rapidly removing over 30% of the the material ...

Catheter Cost Solutions

05.01.2020 Catheter Manufacturing Case Studies Case Studies

This month we’re serving up options. Options for how to keep YOUR projects moving forward in this atypical business climate. Because CATHTIP is fully-integrated we can offer you solutions to move ahead even if capital expenditures are taking longer than you’d like or even temporarily on hold. The following video will explain: Helping y...

Catheter Bodies | TF-9DHD

04.04.2020 Medical Device Case Studies Case Studies

Challenge: To point and shape catheter bodies free of debris and scratches, at high production rates.SolutionSome catheters require a grinding operation after extrusion in order to taper the distal end for flexibility. To increase flexibility, different durometer tubes are bonded or welded. This presents a challenge grinding di...

Catheter Tipping Characterization Process

04.01.2020 Catheter Tipping, Flaring Case Studies Case Studies

We hope you and your families are holding up well at this time. CATHTIP continues to provide needed equipment and services to our valued customers. Some of you are turning on a dime to provide for the medical front lines and we’re pleased to be nimble enough to support you with extra quick equipment and development turnarounds.One of the thin...

Medical Bone Drill | GT-610 CNC

03.04.2020 Medical Device Case Studies Case Studies

Challenge: Infeed grinding 0.010” on two diameters over a 7” long metal drill blank in one operation while maintaining 0.0002” diameter accuracy, .00006 roundness and maintaining part straightness and concentricity. SolutionA GT-610-CNC was employed to automatically process the part. CNC dressing was used to compensate...

State-of-the-Art Plunge Grinder Increases Efficiencies in Grinding Melamine Fuse Bodies | PG-9DHD

02.04.2020 General Case Studies Case Studies

Current ProcessThe melamine fuse bodies are ground using a legacy hydraulically operated centerless form grinder. Decades of use have prompted customers to replace existing machines with newer versions.ChallengesSimplify the setup process and create a consistent operation. Ensure that the OD dimensions of the melamine fuse bodie...

Robot Automated Catheter Tips & Holes

02.03.2020 Catheter Tipping, Flaring Catheter hole Forming, Punching Case Studies Catheter Hole Forming, Punching Case Studies Catheter Tipping, Flaring Case Studies

Thank you to all who stopped by to visit with us at MD&M West. Our engineers love discussing your projects and developing solutions. Guests viewed superior catheter tipping and hole forming operations and learned the broad capabilities of CATHTIP equipment. Additionally, visitors saw a fully-automated system operating. A robot handl...

ECG Slot Grinding of Castle Nuts Eliminates Need for Secondary Operations | SG-1645

01.04.2020 Fastener Grinding Case Studies Case Studies

Castle Nuts, also referred to as Castellated Nuts, are used for applications in aerospace and automotive markets where the nut cannot loosen. A cotter pin or safety wire is inserted through a cross-drilled bolt extending through the opposing slots to mechanically prevent the nut from loosening. Without the Castle Nut, the nu...

Pinion Shafts | GT-610

12.04.2019 General Case Studies Case Studies

Challenge: To devise a new process for an automotive component manufacturer to automatically grind and gauge pinion shafts for differentials. The shafts are made of hardened steel. The Customer is looking to expand their automotive manufacturing portfolio by bringing large volume production in-house.SolutionSolution: Glebar’s GT-610 Thrufeed...

Steel Spring Cup (2 Parts Per Second | Zero Defect) | GT-610

11.05.2019 General Case Studies Case Studies

Challenge: To design a fully automated turnkey feeding and inspection solution, integrated into to a Glebar GT-610 Thrufeed Grinder that ensures a one hundred percent defect-free product that is ground to a minimum 1.7 CpK and packaged hands-free.SolutionGlebar engineers devised a series of pre- and post-grind inspection steps to e...

Valve Seat | GT-610

10.05.2019 General Case Studies Case Studies

Challenge: To auto thrufeed grind metal valve seat components which are used in the automotive industry. The customer needed a system which could accurately grind and gauge 3,000 parts per hour. The width and nonsymmetrical geometry, would be the most difficult challenge engineers would face in devising a successful staging and feeding process...

Cutting Multiple Steel Bars with Precision Abrasive Cutoff Machine Reduces Production Time for Aerospace Fastener Manufacturers | CS1-A

09.05.2019 Fastener Grinding Case Studies Tube Grinding & Cutoff Case Studies Tridex Case Studies

Current ProcessConventional cutting processes use an abrasive chop saw, band saw, lathe cutoff, or shear cutting machine. Each method has its disadvantages. Tooling wears quickly and is expensive, driving up costs.ChallengesThe material used to manufacture aerospace fasteners is difficult to cut using conventional equipment. Cutting oil is expe...

Automotive Solenoid | GT-610

08.05.2019 General Case Studies Case Studies

Challenge: To thrufeed automatically thru feed grind an automotive component and achieve a 1.2 Rz surface finishSolutionUsing a GT-610 thrufeed machine coupled with a vibratory feeding system that oriented pushrod parts for thrufeed grinding, we were able to use the same automation to cover a wide range of part lengths. The pre-ground 0.098”...

Thru-feed processing of Carbide Cutting Blanks | GT-610 EZ

07.05.2019 General Case Studies Case Studies

Glebar Company’s position in the machine tool industry is driven by its solution orientated leadership and skilled engineering staff. Market studies have indicated a healthy growth cycle in the specialty carbide cutting tool industries especially in the aerospace sector. Glebar identified this opportunity and introduced a new ...

Aerospace Fasteners | GT-610 CNC

06.05.2019 Fastener Grinding Case Studies Case Studies

Challenge: To grind diameters on parts of many sizes and lengths for a manufacturer of aerospace fasteners. The goal was to provide a solution that gave the customer a machine with intelligence, in-process inspection, ease of use and to maximize up time and production rates. SolutionBefore finding Glebar, the customer had to g...

Composite Strips | DD-7

03.05.2019 General Case Studies Case Studies

Challenge: To grind both sides of composite strips (fiberglass), fully automated at high speed with tight tolerances.SolutionUsing Glebar’s DD-7 Double Disc Grinder (one of the smallest on the market), the composite strip material was successfully ground from spool to spool. The machine’s tractor feed extractor and 10” grinding wheels we...

Thrufeed Grinding Steel Tubes | TF-9DHD

02.05.2019 Tube Grinding & Cutoff Case Studies Case Studies

Manufacturers use grinding machines with a narrow work wheel requiring several passes to reduce the diameter and achieve acceptable surface finish. Thus creating longer cycle times. Machines are difficult to adjust for setup and changeovers requiring highly skilled technicians. Heavy material removal in a short distance deforms thin walled tubi...

Steel Taps | GT-610 CNC

01.05.2019 General Case Studies Case Studies

Challenge: Customer wants to increase output for steel taps used to drill threaded holes as used in the machining and tooling industry. In addition to speeding up the throughput time, achieving the exact tolerances is critical for the component to create the proper threads.SolutionGlebar’s automated GT-610 CNC Infeed Centerless Grinder con...

Carbide Rods (Tungsten) | PG-9X20DHD

12.05.2018 Tube Grinding & Cutoff Case Studies Case Studies

To establish a process whereby pre-sintered carbide drill blanks processed in a hot isostatic press (HIP) can be pre-sized to produce straight rod stock for long blanks. The existing method of manufacture involves sintering the carbide rods in a hot isostatic press then grinding them to size in a hard state before the fluting op...

Tungsten Carbide Pin (Roughing) | PG-9DOD

11.05.2018 General Case Studies Case Studies

Challenge: The customer wants to decrease cycle time while maintaining tight concentricity specifications for roughing a tungsten carbide pin.SolutionThe Glebar PG-9DOD addressed the challenge. The system was configured with dual fixtures, a six-axis robot and bowl feeder – decreasing cycle time by 50% by grinding two parts...

Tungsten Carbide Pin (Finishing) | GT-610

10.05.2018 General Case Studies Case Studies

Challenge: Satisfying the high volume finishing requirements for the complex form geometry on a hard carbide pin application. This compliments the PG-9DOD Carbide Pin Roughing Operation.SolutionSolution: The Glebar GT-610 Infeed Centerless Grinding System addressed the challenge. As the second process to thePG-9DOD grinding operation, this ma...

Precision Punches | GT-610 CNC

09.05.2018 General Case Studies Case Studies

Challenge: To grind a variety of tooling punches to extreme precision, while accommodating small lot sizes with short changeover times. SolutionHydraulic punch machine tooling goes through punishment when forming and stamping materials of variable thickness and hardness. The punch design is more about stringent material hardness properties, a...

Burnishing Tools | GT-610 CNC

08.05.2018 Tube Grinding & Cutoff Case Studies Case Studies

Challenge: To grind burnishing and expander rolls used in manufacturing tubes for a multitude of applications ranging from oil and gas tubes to automotive. Due to the shape of the parts which includes several tapers, the material removal is dramatic requiring several operations. Additionally the rolls are custom shapes so changeover between pa...

Titanium & Steel Rods | GT-610

07.05.2018 Tube Grinding & Cutoff Case Studies Case Studies

Challenge: Quality, cost control, and lead time issues of outsourcing the pre-sizing of titanium and steel bars.SolutionA GT-610 machine equipped with a wide 8-5/8” super abrasive grinding wheel can efficiently pre-size titanium or steel bars to +/-0.0001” over the length of the material for use on Swiss turning machines or ...

Enhanced Throughput and Pinpoint Precision Elevate Form Grinding on Glebar’s New PG-912DG Enclosed Centerless Form Grinder

06.05.2018 Ball Grinding Case Studies Case Studies

Glebar’s Applications Division conducts research and development of innovative cutoff and grinding technology. Their most recent focus was to innovate the existing design of our PG-9 series of Centerless Plunge Grinding Machines. The goal was to help customers reduce setup times, increase throughput, and maintain tighter tolerances.Current Proces...

Form Grinding of Deodorant Balls | PG-9BHD

05.05.2018 Ball Grinding Case Studies Case Studies

ChallengeManufacturers use lapping machines which are unable to hold consistent tolerances or capacity, creating inconsistent surface finishes and longer cycle times.Provide a form grinding solution for 1″ and 1.4″ deodorant balls while meeting the customer’s cycle time and surface finish requirements.SolutionPG-9BHD Cente...

Automated and CE Certified Form Grinder Reduces Scrap Rates | PG-9DHD

04.05.2018 Ball Grinding Case Studies Case Studies

Current process:Legacy equipment did not meet current CE standards. The brittle shafts break in the grinder’s feeder increasing scrap rates.Challenges:Deliver an automated, turnkey process that can integrate with the customer’s existing isostatic press to accuractely handle and grind the parts. The process had to ensure the ...

Glass Rods | PG-9X20DHD

03.05.2018 Tube Grinding & Cutoff Case Studies Case Studies

A top tier technical glass OEM required a precision grinding solution for quartz glass rod components which will be transformed into fiber optic cable cores. They needed to improve their existing process to increase output while maintaining a small footprint in their factory. Precision is paramount as the glass will ultimately n...

Filler Spouts | GT-610

02.05.2018 General Case Studies Case Studies

Challenge: A food equipment manufacturer approached Glebar to improve productivity and reduce costs for their food filler machines. The metal spout requires grinding for several reasons. They come in contact with food, therefore requiring a smooth finish for sanitary purposes. The tubes are often exchanged on the machines to dispense various size ...

Circuit Board Drill Blanks | DD-7

01.05.2018 General Case Studies Case Studies

Challenge: To end grind printed circuit board carbide drill blanks used by a major tool manufacturer to qualify the blank before fluting. The existing method relied on a batch process where parts were placed, a stack at a time, into a fixture and surface ground. Control over the length was highly dependent upon the setup of eac...

Golf Ball Cores | PG-9DHD

12.05.2017 Ball Grinding Case Studies Case Studies

Challenge: To mass produce golf ball cores at a low cost, while holding tight tolerances with maximum throughput.SolutionGlebar designs and builds networked machines with the ability to gather production data. Inspection and conveyor systems designed for mass production have made our machines the standard method to fabricate go...

Felt Tips | PG-9BHD

11.05.2017 General Case Studies Case Studies

Challenge: To grind felt tips for pens. Customer required a high volume turnkey solution. SolutionBefore finding Glebar, the customer was grinding these felt tips manually. Glebar sold the customer a fully automated form grinder to grind the shape from rod to felt tip, processing 8 pieces per cycle with intricate geometric shapes and radii. C...

Ceramic Insulator Bodies | FW-9D

09.05.2017 Tube Grinding & Cutoff Case Studies Case Studies

Challenge: To grind a ceramic insulator body for lean burn gas engines for use in cogeneration plants and containerized power generation units. Customer required four diameters as well multiple compound angles and radii to be ground concentric to the ID within .003”.SolutionBefore finding Glebar, the customer was grinding the...

Polycrystalline Diamond (PCD) Cutter | GT-610 SD

08.05.2017 General Case Studies Case Studies

Challenge: To process carbide and polycrystalline diamond with complete automation, conserving grinding wheels and using little power, all on a machine within a small footprint SolutionGlebar’s GT-610-SD uses machine intelligence and data to predict and preempt the machine’s operational parameters. The machine is a fully a...

Offline CNC Grinding Wheel Dresser Improves Grinder Efficiency | DM-9CNC

06.05.2017 Case Studies Machine Upgrades Case Studies

The DM-9CNC Wheel Dressing Machine allows a grinding wheel to be contour dressed offline using a fully programmable single diamond or rotary diamond roll. Having the ability to dress wheels offline allows the wheels to be ready for production, reducing setup time and improving machine efficiency.Current Process:The wheel is dressed on the grinding ...

Form Grinding Ball Valves In-House Improves Output, Reducing Production Time and Saving Costs | PG-9DHD

05.05.2017 Ball Grinding Case Studies Case Studies

Current Process:The balls are formed one at a time from bar stock on a lathe in multiple roughing and finishing tool paths. Molded balls are purchased from a contract manufacturer, then turned to achieve the desired diameter and to remove mold imperfections such as parting lines.Challenges:Purchasing the balls can be expensive, ...

Aerospace Fasteners (Gauging | P4K)

04.05.2017 Fastener Grinding Case Studies Case Studies

Challenge: Lack of a clear, simple method to inspect the geometric profile of many components, including titanium aerospace fasteners. Existing systems are slow, unreliable, and complex to operate.SolutionGlebar’s P4K inspection system was designed to inspect components ranging from titanium fasteners and medical guidewires to arthroscopic s...

Medical Bone Drill (Gauging | P4K)

03.05.2017 Medical Device Case Studies Case Studies

Challenge: Lack of a clear, simple method to inspect the geometric profile of many components. Existing systems are slow, unreliable, and complex to operate.SolutionGlebar’s P4K gauging system was designed to inspect components ranging from medical bone drills and guidewires to arthroscopic shavers to titanium fasteners with the push of a ...

Arthroscopic Shavers (Gauging | P4K)

02.05.2017 Medical Device Case Studies Case Studies

Challenge: Lack of a clear, simple method to inspect the geometric profile of many components. Existing systems are slow, unreliable, and complex to operate.SolutionGlebar’s P4K gauging system was designed to inspect components ranging from medical guidewires and arthroscopic shavers to titanium fasteners and medical bone drills with the p...

Guidewires (Gauging | P4K)

01.05.2017 Case Studies Guidewire Case Studies

Challenge: Lack of a clear, simple method to inspect the geometric profile of many components. Existing systems are slow, unreliable, and complex to operate.SolutionGlebar’s P4K gauging system was designed to inspect components ranging from medical guidewires and arthroscopic shavers to titanium fasteners and medical bone drills with the pus...

Case Studies

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